Part H — High-Risk Works

Concrete pumping

Workbook section 84

Owner

HSE Manager / Document Controller

Review / trigger

Annual review; update immediately if legal, authority, project, client, or scope requirements change.

Primary references

Plans TOC - Part H; H - Concrete Pumping Controls; Plan H84 Concrete Pouring Pumpi

Checkpoints

Open live checklist

#	Area	Checkpoint / Requirement	Evidence / Acceptance Criteria	Responsible	Frequency
1	Pump & Equipment Certification	Concrete pump third-party inspection certificate valid	Current TPI certificate displayed on pump unit	HSE Officer	Prior to use, per validity
2	Pump & Equipment Certification	Boom pump load chart and slew radius chart available	Load chart legible and mounted in operator cab	HSE Officer	Prior to use
3	Pump & Equipment Certification	Pipeline, clamps and couplings rated for pumping pressure	Manufacturer rating verified against pump specification sheet	Site Engineer	Prior to each setup
4	Pump & Equipment Certification	Safety pins and clamps inspected for wear/damage	Visual inspection checklist completed before assembly	Pump Operator	Daily before pumping
5	Pump & Equipment Certification	Outrigger pads and ground bearing capacity verified	Ground bearing pressure calculation matched to outrigger load	Site Engineer	Prior to boom set-up
6	Pump & Equipment Certification	Hydraulic hoses and fittings inspected for leaks/damage	Visual inspection log with no leaks/damage recorded	Pump Operator	Daily
7	Pump & Equipment Certification	Pump operator competency certificate valid	Certified operator license copy on file	HSE Officer	Prior to assignment, per validity
8	Pre-Pumping Setup & Positioning	Pump positioned on stable, level ground clear of excavations	Ground survey/visual check recorded before setup	Site Engineer	Each setup
9	Pre-Pumping Setup & Positioning	Outriggers fully extended and locked as per manufacturer spec	Outrigger deployment checklist signed by operator	Pump Operator	Each setup
10	Pre-Pumping Setup & Positioning	Overhead power line clearance assessed for boom pump	Clearance distance measured against DEWA safe distance table	HSE Officer	Prior to each boom setup
11	Pre-Pumping Setup & Positioning	Exclusion zone established around pump base and boom swing radius	Barricading and signage inspection record	HSE Officer	Each setup
12	Pre-Pumping Setup & Positioning	Pipeline route inspected and secured along placement path	Pipeline support/anchoring checklist completed	Site Supervisor	Each setup
13	Pre-Pumping Setup & Positioning	Communication method between operator, banksman and placer confirmed	Radio check/hand signal briefing record	Pump Operator	Before each pour
14	Concrete Mix & Material Quality	Approved concrete mix design verified against pour requirement	Mix design approval document matched to delivery ticket	QA/QC Engineer	Each pour
15	Concrete Mix & Material Quality	Delivery ticket details checked (batch time, mix code, quantity)	Delivery ticket cross-checked against approved mix	Site Engineer	Each truck load
16	Concrete Mix & Material Quality	Slump test conducted and within specified tolerance	Slump test result recorded on QA form	QA/QC Engineer	Every truck / per batch
17	Concrete Mix & Material Quality	Concrete temperature checked against specification limits	Temperature reading logged on QA form	QA/QC Engineer	Each truck load
18	Concrete Mix & Material Quality	Test cubes cast for compressive strength verification	Cube casting record with sample ID and curing log	QA/QC Engineer	Per pour, per code requirement
19	Concrete Mix & Material Quality	Concrete discharged within permissible time from batching	Time log comparing batching time to discharge time	Site Engineer	Each truck load
20	Pumping Operation Controls	Pump primed correctly to prevent blockage/blowback	Priming procedure checklist completed by operator	Pump Operator	Before each pour start
21	Pumping Operation Controls	Boom movement restricted to rated working envelope	Operator log confirming boom within rated radius/height	Pump Operator	Continuous during pumping
22	Pumping Operation Controls	No personnel positioned under boom or in line of pipe whip zone	Exclusion zone monitoring log by supervisor	Site Supervisor	Continuous during pumping
23	Pumping Operation Controls	Pump pressure monitored and kept within safe operating limits	Pressure gauge readings logged during pumping	Pump Operator	Every 30 minutes during pumping
24	Pumping Operation Controls	Blockage clearing procedure followed with pressure released first	Documented blockage-clearing procedure with sign-off	Pump Operator	As required, procedure on file
25	Pumping Operation Controls	End hose/whip hose secured and controlled by trained placer	Placer competency record and hose control observation	Site Supervisor	Continuous during pumping
26	Pumping Operation Controls	Wind speed monitored for boom pump operation limits	Wind speed log against manufacturer operating limit	HSE Officer	Every 2 hours during pumping
27	Housekeeping & Environmental Controls	Concrete washout area designated and lined to prevent contamination	Washout pit inspection record with containment verified	HSE Officer	Each pour
28	Housekeeping & Environmental Controls	Spilled concrete/slurry cleaned up immediately	Housekeeping inspection log post-pour	Site Supervisor	After each pour
29	Housekeeping & Environmental Controls	Wastewater/wash water disposed per environmental permit	Waste disposal manifest/record retained	Environmental Officer	Each pour
30	Housekeeping & Environmental Controls	Pump and mixer trucks cleaned in designated wash-down area only	Wash-down area usage log	Site Supervisor	Each pour
31	PPE & Personnel Safety Around Pumping	PPE (helmet, boots, gloves, eye protection) worn by all crew	PPE compliance spot-check log	HSE Officer	Continuous / daily
32	PPE & Personnel Safety Around Pumping	High-visibility vest worn by placer and banksman near pipeline	Visual compliance check recorded	HSE Officer	Daily
33	PPE & Personnel Safety Around Pumping	Face shield/goggles used when handling high-pressure end hose	PPE issue record and spot check	Site Supervisor	During pumping
34	PPE & Personnel Safety Around Pumping	Skin contact with wet concrete minimized with appropriate gloves/PPE	Toolbox talk record on cement dermatitis prevention	HSE Officer	Prior to each pour, refreshed monthly
35	Emergency Preparedness for Pumping Operations	Emergency stop function tested and accessible on pump control panel	E-stop function test recorded before each pour	Pump Operator	Before each pour
36	Emergency Preparedness for Pumping Operations	Emergency shutdown/blockage procedure communicated to crew	Toolbox talk attendance record on emergency procedure	HSE Officer	Before each pour
37	Emergency Preparedness for Pumping Operations	First aid kit and eye wash station available at pour location	Inventory checklist verified against stock list	HSE Officer	Each pour day
38	Emergency Preparedness for Pumping Operations	Fire extinguisher available near pump unit	Inspection tag checked and extinguisher accessible	HSE Officer	Weekly
39	Post-Pour Inspection & Documentation	Pump and pipeline decommissioned and cleaned after pour completion	Post-pour equipment checklist signed off	Pump Operator	After each pour
40	Post-Pour Inspection & Documentation	Pour record completed with quantity, time and location details	Concrete pour record sheet completed and filed	Site Engineer	Each pour
41	Post-Pour Inspection & Documentation	Non-conformances during pumping documented and closed out	NCR log with closure evidence	QA/QC Engineer	As required, reviewed weekly
42	Post-Pour Inspection & Documentation	Curing method applied immediately after finishing per specification	Curing compound/cover application record	Site Supervisor	Immediately after pour
43	Line Pump (Trailer/Static) Specific Controls	Line pump hopper grate/safety guard in place and secured	Visual inspection confirming grate secured before start	Pump Operator	Before each pour
44	Line Pump (Trailer/Static) Specific Controls	Delivery pipeline supported at correct intervals to prevent whip	Pipeline support spacing checked against manufacturer guide	Site Engineer	Each setup
45	Line Pump (Trailer/Static) Specific Controls	Reducer/cleaning ball trap fitted and rated for line pressure	Visual inspection of ball trap fitting and rating	Pump Operator	Each setup
46	Line Pump (Trailer/Static) Specific Controls	Remote control unit battery and function checked before use	Remote control function test log	Pump Operator	Before each pour
47	Boom Pump Specific Controls	Boom unfolding sequence followed per manufacturer procedure	Boom deployment checklist signed by operator	Pump Operator	Each setup
48	Boom Pump Specific Controls	Boom tip hose (rubber end hose) length and condition checked	Visual inspection of end hose length and wear	Pump Operator	Before each pour
49	Boom Pump Specific Controls	Anti-two-block/boom angle limiter functional	Function test recorded on pre-use checklist	Pump Operator	Before each pour
50	Boom Pump Specific Controls	Turntable and slewing ring inspected for wear/play	Mechanical inspection log per maintenance schedule	Maintenance Engineer	Monthly
51	Traffic & Access Control at Pumping Location	Concrete truck queuing/access route managed to avoid congestion	Traffic management diagram for pour day reviewed	Site Supervisor	Each pour day
52	Traffic & Access Control at Pumping Location	Banksman deployed to guide concrete trucks into position	Deployment record and observation log	HSE Officer	Each pour
53	Traffic & Access Control at Pumping Location	Pedestrian access restricted within pump exclusion zone	Barricade and signage inspection record	HSE Officer	Each pour
54	Traffic & Access Control at Pumping Location	Reversing concrete trucks guided by banksman with clear signals	Toolbox talk record on truck reversing signals	HSE Officer	Each pour
55	Working at Height Interface (Elevated Pours)	Placer working platform/scaffold inspected and tagged before pour	Scaffold inspection tag valid and displayed	Scaffold Inspector	Before each pour
56	Working at Height Interface (Elevated Pours)	Fall protection (harness/guardrails) used by placer at height	PPE/anchor point inspection checklist	HSE Officer	Before each pour
57	Working at Height Interface (Elevated Pours)	Pipeline securely fixed to structure to prevent dislodgement during pour at height	Pipeline anchorage inspection checklist	Site Engineer	Each setup
58	Working at Height Interface (Elevated Pours)	Material/tool drop prevention measures in place at elevated pour location	Toolbox talk record on dropped object prevention	HSE Officer	Before each pour
59	Monitoring, Audit & Continual Improvement	Monthly concrete pumping safety audit conducted	Completed audit report with closed-out findings	HSE Manager	Monthly
60	Monitoring, Audit & Continual Improvement	Pump maintenance records reviewed for compliance with schedule	Maintenance log reviewed against OEM schedule	Maintenance Engineer	Monthly
61	Monitoring, Audit & Continual Improvement	Incidents/near-misses during pumping investigated and trended	Investigation report and trend analysis in HSE meeting minutes	HSE Manager	Monthly
62	Monitoring, Audit & Continual Improvement	Lessons learned from pours shared in toolbox talks	Toolbox talk record referencing lessons learned	HSE Officer	Monthly
63	Pump & Equipment Certification	Pump chassis and mounting bolts inspected for structural integrity	Structural inspection checklist per maintenance schedule	Maintenance Engineer	Monthly
64	Pump & Equipment Certification	Emergency stop cables/buttons accessible at multiple pump locations	Function test log for all e-stop points	Pump Operator	Before each pour
65	Pre-Pumping Setup & Positioning	Access/egress route for pump vehicle to site verified clear	Site access route inspection record	Site Supervisor	Each setup
66	Pre-Pumping Setup & Positioning	Underground services (utilities) location verified before outrigger deployment	Utility survey/permit-to-dig cross-check record	Site Engineer	Before each setup
67	Concrete Mix & Material Quality	Admixture dosage verified against approved mix design	Batch plant printout cross-checked with mix design	QA/QC Engineer	Each truck load
68	Concrete Mix & Material Quality	Ambient/concrete temperature controls applied for hot weather pours	Hot weather concreting checklist completed	QA/QC Engineer	Each pour during summer months
69	Pumping Operation Controls	Concrete placement rate coordinated with formwork design capacity	Pour rate log compared against formwork design limit	Site Engineer	Continuous during pumping
70	Pumping Operation Controls	Vibration equipment used correctly to avoid segregation	Toolbox talk record on correct vibration technique	Site Supervisor	Each pour
71	Housekeeping & Environmental Controls	Dust/noise levels from pump engine monitored within permissible limits	Noise/dust monitoring log for pump operation	Environmental Officer	Each pour day
72	PPE & Personnel Safety Around Pumping	Hearing protection provided in high-noise zones near pump engine	PPE issue record and spot check	HSE Officer	Each pour
73	Emergency Preparedness for Pumping Operations	Muster point and evacuation route communicated for pour location	Toolbox talk record confirming muster point awareness	HSE Officer	Before each pour
74	Post-Pour Inspection & Documentation	Formwork/falsework inspected for deflection or leakage during and after pour	Formwork inspection checklist completed	Site Engineer	During and after each pour
75	Line Pump (Trailer/Static) Specific Controls	Pump towing hitch and safety chain inspected before road transport	Pre-transport inspection checklist	Driver	Before each transport
76	Boom Pump Specific Controls	Boom pump positioned with adequate clearance from excavation edges	Ground clearance verification record	Site Engineer	Each setup
77	Traffic & Access Control at Pumping Location	Concrete truck drivers briefed on site-specific traffic rules	Induction/briefing record for delivery drivers	HSE Officer	Prior to first delivery, refreshed periodically
78	Working at Height Interface (Elevated Pours)	Rescue plan established for work at height during elevated pours	Documented rescue plan reviewed and briefed to crew	HSE Manager	Before each elevated pour
79	Monitoring, Audit & Continual Improvement	Concrete pump operator refresher training tracked and current	Training matrix showing refresher completion dates	Training Coordinator	Every 2 years
80	Pump & Equipment Certification	Pump engine/power unit fire suppression system inspected where fitted	Inspection tag verified against current month	HSE Officer	Monthly
81	Pre-Pumping Setup & Positioning	Weather forecast checked for lightning/high wind risk before setup	Weather advisory log reviewed prior to setup	HSE Officer	Before each pour
82	Concrete Mix & Material Quality	Retarder/accelerator use approved by QA/QC before addition on site	Site addition approval record signed by QA/QC	QA/QC Engineer	As required, each occurrence
83	Pumping Operation Controls	Two-way radio communication tested between operator and batching plant	Radio check log before pumping starts	Pump Operator	Before each pour
84	Housekeeping & Environmental Controls	Concrete residue removed from public roads adjacent to site	Road cleanliness inspection log	Site Supervisor	After each pour
85	PPE & Personnel Safety Around Pumping	Barrier cream/skin protection provided to placing crew	PPE issue record verified against crew list	HSE Officer	Each pour
86	Emergency Preparedness for Pumping Operations	Nearest hospital/medical facility route identified for pour location	Emergency route map displayed at site office	HSE Officer	Reviewed monthly
87	Post-Pour Inspection & Documentation	Pump hire/rental agreement includes valid insurance and liability coverage	Insurance certificate reviewed against rental agreement	Procurement Officer	Prior to mobilization
88	Traffic & Access Control at Pumping Location	Delivery truck turnaround time monitored to minimize idling/congestion	Truck turnaround log reviewed for delays	Site Supervisor	Each pour day

Each checkpoint records Status (Yes / No / N/A), Comments, Corrective Action and Sign-off. Switch to Complete in-app to fill it here, or download the blank version to complete on site.

Back to checklist library

Turn this into evidence you can hand over