Part F — Hazardous Substances
Dust, silica and vibration
Workbook section 56–57
Owner
HSE Manager / Document Controller
Review / trigger
Annual review; update immediately if legal, authority, project, client, or scope requirements change.
Primary references
Plans TOC - Part F; F - Dust Silica Controls; Plan F56 Dust Silica and Airbor
Checkpoints
88
| # | Area | Checkpoint / Requirement | Evidence / Acceptance Criteria | Responsible | Frequency |
|---|---|---|---|---|---|
| 1 | Respirable crystalline silica risk assessment | Silica-containing materials (concrete, sand, sandstone) identified and listed in site material register | Material register with silica content flagged | HSE Officer | Before task start |
| 2 | Respirable crystalline silica risk assessment | Competent person assigned to review and approve silica risk assessments before work commencement | Sign-off record on risk assessment document | HSE Manager | Before task start |
| 3 | Respirable crystalline silica risk assessment | Silica exposure control plan reviewed and updated when task scope or method changes | Revision history of control plan document | HSE Officer | As required |
| 4 | Respirable crystalline silica risk assessment | Occupational hygienist calibrates air sampling pumps before each monitoring campaign per manufacturer spec | Pump calibration certificate | Occupational Hygienist | Per monitoring campaign |
| 5 | Respirable crystalline silica risk assessment | Health surveillance results for silica-exposed workers reviewed by occupational physician with fitness-to-work outcome recorded | Fitness-to-work certificate per worker | Occupational Health Physician | Annually |
| 6 | Respirable crystalline silica risk assessment | Sub-contractors performing dry-cutting works submit their own silica risk assessment for main contractor approval | Approved subcontractor risk assessment on file | HSE Manager | Before task start |
| 7 | Dust suppression - engineering controls | Concrete batching plant fitted with dust extraction/bag filter system on silos and mixing points | Batching plant dust extraction inspection record | Plant Maintenance Team | Monthly |
| 8 | Dust suppression - engineering controls | Water spray system installed at demolition/crushing operations activated continuously during active work | Spray system operational log | Site Engineer | Daily |
| 9 | Dust suppression - engineering controls | Wind direction monitored and dust-generating activities suspended or relocated during high-wind conditions | Weather log cross-referenced with activity stoppage record | Site Supervisor | Daily |
| 10 | Dust suppression - engineering controls | Conveyor transfer points on crushing/screening plant fitted with dust skirts and enclosure panels | Enclosure inspection checklist | Plant Maintenance Team | Monthly |
| 11 | Dust suppression - engineering controls | Sand and cement bag handling/tipping points fitted with local dust capture or performed with minimal drop height | Handling procedure observation record | HSE Officer | Weekly |
| 12 | Administrative controls and work practices | Permit-to-work system includes specific silica control checklist for hot works involving concrete/masonry cutting | Permit-to-work form with silica control section completed | HSE Officer | Before task start |
| 13 | Administrative controls and work practices | Eating, drinking and smoking prohibited in designated dust-exposure zones | Signage and spot-check compliance record | HSE Officer | Daily |
| 14 | Administrative controls and work practices | Contaminated work clothing laundered on-site or bagged separately to prevent take-home silica exposure | Laundry/bagging procedure compliance check | Camp Supervisor | Weekly |
| 15 | Administrative controls and work practices | Silica exposure control plan communicated to workers in their native language during induction | Multilingual induction record with silica module | HSE Officer | Per new joiner |
| 16 | Administrative controls and work practices | Visitors and non-essential personnel excluded from active dust-generating work zones | Access control log for exclusion zones | Security Supervisor | Daily |
| 17 | Respiratory protective equipment (RPE) | RPE issue register maintained recording worker name, RPE type and date of issue | RPE issue register | Storekeeper | Per issue |
| 18 | Respiratory protective equipment (RPE) | Powered air-purifying respirators (PAPR) battery charge verified before each shift for high-exposure tasks | Pre-shift PAPR charge/function check log | Worker | Daily |
| 19 | Respiratory protective equipment (RPE) | RPE training covers correct donning, doffing, seal check and maintenance procedures | RPE training attendance and competency record | HSE Officer | Annually |
| 20 | Respiratory protective equipment (RPE) | Disposable dust masks below required protection factor rejected and removed from site distribution | PPE inspection and non-conforming stock removal record | Storekeeper | Monthly |
| 21 | Vibration exposure - hand-arm vibration (HAV) | Vibration exposure calculator/app used on-site to compute A(8) values for combined tool usage per worker | Exposure calculation printout per worker per shift | HSE Officer | Daily |
| 22 | Vibration exposure - hand-arm vibration (HAV) | Vibration-emitting plant and tools labelled with manufacturer-declared vibration magnitude for reference | Tool label/tag verification during inspection | Plant Maintenance Team | Monthly |
| 23 | Vibration exposure - hand-arm vibration (HAV) | HAVS symptom questionnaire completed by exposed workers as part of periodic health surveillance | Completed questionnaire on file per worker | Occupational Health Physician | Annually |
| 24 | Vibration exposure - hand-arm vibration (HAV) | Whole-body vibration (WBV) risk assessed for operators of compactors, rollers and heavy plant | WBV risk assessment document | HSE Manager | Before task start |
| 25 | Vibration exposure - hand-arm vibration (HAV) | Operator seats on vibration-emitting plant fitted with suspension/damping systems maintained in good condition | Seat suspension inspection record | Plant Maintenance Team | Monthly |
| 26 | HAV control measures and tooling | Records of tool trigger-time exposure retained for minimum statutory period for audit purposes | Archived trigger-time log records | HSE Manager | Ongoing |
| 27 | HAV control measures and tooling | Workers reporting tingling, numbness or finger blanching referred immediately for medical assessment | Incident/referral record for HAVS symptoms | First Aider | As occurs |
| 28 | HAV control measures and tooling | New vibrating tools trialled and vibration data verified before mass deployment on site | Trial evaluation report with vibration data | Procurement/HSE Manager | Before purchase |
| 29 | HAV control measures and tooling | Alternative low-vibration methods (e.g. hydraulic bursting vs pneumatic breaking) evaluated during method statement review | Method statement comparison record | Site Engineer | Before task start |
| 30 | Housekeeping and general dust management | HEPA-filtered vacuum units serviced and filter integrity checked before each use | Vacuum filter inspection log | Plant Maintenance Team | Weekly |
| 31 | Housekeeping and general dust management | Internal building dust levels monitored during finishing works (sanding, grinding) near occupied or handover areas | Internal dust monitoring report | Occupational Hygienist | Monthly |
| 32 | Housekeeping and general dust management | Site perimeter hoarding and windbreak netting maintained to reduce fugitive dust migration off-site | Hoarding/netting condition inspection | Site Supervisor | Weekly |
| 33 | Housekeeping and general dust management | Dust suppression water usage tracked to ensure sustainable water consumption during suppression activities | Water usage log for dust suppression | Environmental Officer | Weekly |
| 34 | Training, records and management review | Toolbox talk log demonstrates recurring coverage of both silica and vibration topics across the workforce | Toolbox talk topic tracker | HSE Officer | Monthly |
| 35 | Training, records and management review | Lessons learned from silica/vibration incidents or near-misses shared across project sites | Lessons learned bulletin distribution record | HSE Manager | As occurs |
| 36 | Training, records and management review | Annual internal audit conducted on silica and vibration exposure control programme effectiveness | Internal audit report with findings and CAPA status | HSE Manager | Annually |
| 37 | Training, records and management review | Occupational exposure and health surveillance data retained in worker medical files for statutory retention period | Medical file retention compliance check | Occupational Health Physician | Ongoing |
| 38 | Training, records and management review | New supervisors and engineers receive silica/vibration control competency briefing during project onboarding | Onboarding competency briefing record | Training Coordinator | Per new joiner |
| 39 | Respirable crystalline silica risk assessment | Silica exposure control plan cross-referenced with project HSE plan and approved by client HSE representative | Client approval signature on control plan | HSE Manager | Before task start |
| 40 | Dust suppression - engineering controls | Dust extraction unit exhaust discharged away from occupied work areas and public walkways | Discharge point layout inspection | HSE Officer | Weekly |
| 41 | Administrative controls and work practices | Dust generating tasks scheduled outside occupied building operating hours where handover areas are adjacent | Work schedule reviewed against occupancy status | Site Engineer | Weekly |
| 42 | Respiratory protective equipment (RPE) | Spare RPE units and filters stocked on-site to prevent workers continuing tasks with defective equipment | Stock inventory record for RPE spares | Storekeeper | Weekly |
| 43 | Vibration exposure - hand-arm vibration (HAV) | Cold weather/AC exposure combined with HAV tool use assessed as compounding risk factor for circulation issues | Combined risk assessment addendum | HSE Officer | Before task start |
| 44 | HAV control measures and tooling | Tool issue counter/hour-meter data reconciled against trigger-time logs for accuracy verification | Reconciliation record between meter data and logs | HSE Officer | Weekly |
| 45 | Housekeeping and general dust management | Dust deposition on fixed plant and structural steel monitored and cleaned to prevent fire loading and slip hazards | Housekeeping inspection checklist for elevated surfaces | Site Supervisor | Weekly |
| 46 | Training, records and management review | Silica and vibration exposure KPIs included in monthly HSE performance report to project management | Monthly HSE report with exposure KPI section | HSE Manager | Monthly |
| 47 | Training, records and management review | External occupational hygiene consultant engaged to independently verify internal exposure monitoring accuracy | Independent verification report | HSE Manager | Annually |
| 48 | Training, records and management review | Corrective actions from silica/vibration audits tracked to closure with verified evidence | CAPA tracker with closure verification | HSE Manager | Monthly |
| 49 | Respirable crystalline silica risk assessment | Silica exposure risk assessment completed for all tasks involving concrete, block, tile or stone cutting/grinding | RCS risk assessment document reference | HSE Manager | Before task start |
| 50 | Respirable crystalline silica risk assessment | Task-specific control measures identified per risk assessment hierarchy: elimination, substitution, engineering, PPE | Control measures section of risk assessment reviewed | HSE Officer | Before task start |
| 51 | Respirable crystalline silica risk assessment | Air monitoring for respirable crystalline silica conducted for high-risk dry-cutting operations | Occupational hygiene monitoring report with RCS results vs OEL | Occupational Hygienist | Quarterly / per campaign |
| 52 | Respirable crystalline silica risk assessment | Exposure results benchmarked against ADOSH-SF occupational exposure limit for RCS (0.025 mg/m3 TWA-8hr) | Monitoring report showing compliance status | HSE Manager | Quarterly / per campaign |
| 53 | Respirable crystalline silica risk assessment | Workers included in health surveillance programme where silica exposure risk identified | Health surveillance enrolment record | Occupational Health Physician | Annually |
| 54 | Dust suppression - engineering controls | Wet cutting method used for concrete, masonry and stone works wherever practicable, with continuous water feed | Method statement specifying wet cutting, water supply verified on site | Site Engineer | Daily |
| 55 | Dust suppression - engineering controls | On-tool local exhaust ventilation (LEV) fitted to grinders and cut-off saws for dry cutting tasks | LEV attachment inspection and airflow check | HSE Officer | Weekly |
| 56 | Dust suppression - engineering controls | LEV/dust extraction units maintained per manufacturer schedule with filter condition checked | Maintenance log and filter replacement record | Plant Maintenance Team | Monthly |
| 57 | Dust suppression - engineering controls | Water bowsers/misting units deployed on haul roads and demolition areas to suppress fugitive dust | Dust suppression deployment log | Site Engineer | Daily |
| 58 | Dust suppression - engineering controls | Enclosed or partially enclosed cutting booths used for repetitive stone/tile cutting operations where feasible | Booth inspection and ventilation check | HSE Officer | Weekly |
| 59 | Dust suppression - engineering controls | Stockpiles of sand, aggregate and spoil covered or sprayed to minimise wind-blown dust | Visual inspection of stockpile covering | Site Supervisor | Daily |
| 60 | Administrative controls and work practices | Dry sweeping of silica-containing dust prohibited; vacuum with HEPA filter or wet methods used instead | Housekeeping method observation | HSE Officer | Daily |
| 61 | Administrative controls and work practices | Job rotation applied to limit individual worker duration of exposure to high-dust tasks | Rotation schedule / task allocation record | Site Supervisor | Daily |
| 62 | Administrative controls and work practices | Exclusion zones established around dry-cutting and demolition dust-generating activities | Barricading and signage inspection | HSE Officer | Daily |
| 63 | Administrative controls and work practices | Silica awareness toolbox talk delivered covering health effects and control measures before task commencement | Toolbox talk attendance record | HSE Officer | Before task start |
| 64 | Administrative controls and work practices | Compressed air blow-down for cleaning dusty surfaces or clothing prohibited on site | Site rule communicated, spot-check compliance | HSE Officer | Weekly |
| 65 | Respiratory protective equipment (RPE) | RPE selected matches assessed exposure level, minimum P2/FFP3 or powered air-purifying respirator for high exposure tasks | RPE selection matrix referenced against exposure assessment | HSE Manager | Before task start |
| 66 | Respiratory protective equipment (RPE) | Face-fit testing conducted for all workers issued tight-fitting RPE, repeated if facial characteristics change | Fit test certificate on file per worker | HSE Officer | Annually / on change |
| 67 | Respiratory protective equipment (RPE) | Workers clean-shaven in RPE seal area to ensure effective face seal | Visual inspection at RPE issue point | Supervisor | Daily |
| 68 | Respiratory protective equipment (RPE) | RPE filters replaced per manufacturer guidance or when breathing resistance increases | Filter change log | Worker / Storekeeper | As required |
| 69 | Respiratory protective equipment (RPE) | RPE stored in clean, sealed containers when not in use, inspected for damage before each use | Pre-use inspection checklist | Worker | Daily |
| 70 | Vibration exposure - hand-arm vibration (HAV) | HAV risk assessment completed for tasks using powered hand tools (breakers, grinders, drills, compactors) | HAV risk assessment document | HSE Manager | Before task start |
| 71 | Vibration exposure - hand-arm vibration (HAV) | Vibration magnitude data obtained from tool manufacturer or measurement used to calculate daily exposure (A(8)) | Tool vibration data sheet / exposure calculation record | HSE Officer | Before task start |
| 72 | Vibration exposure - hand-arm vibration (HAV) | Daily HAV exposure action value (2.5 m/s2 A(8)) and limit value (5.0 m/s2 A(8)) trigger points defined and monitored | Exposure points system (trigger time) tracking sheet | HSE Officer | Daily |
| 73 | Vibration exposure - hand-arm vibration (HAV) | Trigger-time logs maintained per worker to track cumulative daily exposure against limit values | Individual trigger-time log sheet | Site Supervisor | Daily |
| 74 | Vibration exposure - hand-arm vibration (HAV) | Low-vibration tool selection prioritised during procurement for high-frequency-use equipment | Procurement specification referencing vibration limits | Procurement/HSE Manager | Before purchase |
| 75 | HAV control measures and tooling | Anti-vibration gloves and tool handle damping provided for tasks exceeding exposure action value | PPE issue record and glove inspection | Storekeeper | Before task start |
| 76 | HAV control measures and tooling | Job rotation and task time limits applied to keep individual exposure below daily limit value | Rotation roster cross-checked with trigger-time log | Site Supervisor | Daily |
| 77 | HAV control measures and tooling | Powered tools maintained (bearings, mounts, blades) to manufacturer schedule to prevent excess vibration from wear | Tool maintenance/service record | Plant Maintenance Team | Monthly |
| 78 | HAV control measures and tooling | Workers briefed to keep hands warm and avoid excessive grip force to reduce vibration injury risk | Toolbox talk record on HAV mitigation | HSE Officer | Before task start |
| 79 | HAV control measures and tooling | Health surveillance (Tier 1/2 HAVS questionnaire and examination) provided for workers above action value | Health surveillance record | Occupational Health Physician | Annually |
| 80 | Housekeeping and general dust management | Site roads and hard-standing areas swept/vacuumed regularly using dust-suppressing methods | Housekeeping schedule and inspection log | Site Supervisor | Daily |
| 81 | Housekeeping and general dust management | Demolition and cutting waste dampened before loading and transport to prevent dust plumes | Visual check during loading operations | Site Supervisor | Daily |
| 82 | Housekeeping and general dust management | Vehicle wheel washing facility used at site exit to prevent trackout of dust onto public roads | Wheel wash log / photographic record | Environmental Officer | Daily |
| 83 | Housekeeping and general dust management | Dust monitoring at site boundary conducted where works are near sensitive receptors, per EAD/Dubai Municipality requirements | Boundary dust monitoring report (PM10) vs limit | Environmental Consultant | Monthly |
| 84 | Housekeeping and general dust management | Complaints regarding dust nuisance logged, investigated and closed with corrective action | Complaint register and CAPA closure record | Environmental Officer | As occurs |
| 85 | Training, records and management review | Supervisors trained to recognise signs of overexposure to dust and vibration and to escalate concerns | Supervisor training certificate | Training Coordinator | Annually |
| 86 | Training, records and management review | Exposure monitoring records, health surveillance results and control effectiveness reviewed at management level | Management review minutes referencing exposure data | HSE Manager | Quarterly |
| 87 | Training, records and management review | Corrective actions from monitoring results tracked to closure within defined timeframe | CAPA tracker with closure evidence | HSE Manager | As occurs |
| 88 | Training, records and management review | Records of RCS and HAV monitoring retained for minimum statutory period for occupational health records | Document control register showing retention period | Document Controller | Ongoing |
Each checkpoint records Status (Yes / No / N/A), Comments, Corrective Action and Sign-off. Switch to Complete in-app to fill it here, or download the blank version to complete on site.
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